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Maintenance Planning, Scheduling and Control

Introduction

Maintenance planning and control involves many decisions, irrespective of whether it is a major or small program. What to do, and when to do maintenance are complex questions with many possible solutions relying upon a wide range of information and processes. The need is to make the most rational decision, even though it may not be optimal because you don’t have enough information. This course focuses on the qualitative and quantitative aspects of planning and controlling maintenance programs. Tutorial sessions are used to consolidate course material.

Objective

• Apply the latest concepts and techniques needed for effectively planning, scheduling and controlling maintenance activities
• Manage routine corrective, as well as large scale preventive maintenance activities
• Review the critical operational requirements for successful planning and control of the maintenance work
• Revise or review the analytical and logical issues for maintenance program decision making

Outline Materi

1. Core Knowledge

• Through Life Cost
• Equipment Metrics
• Statistics for Maintenance
• Risk
• Safety
• Faults, Failures and Deterioration

2. Maintenance Program

• Maintenance Management Activities
• Maintenance Systems
• Maintenance Project Management
• Maintenance Standards
• Maintenance Support
• Maintenance Audits
• Maintenance Maturity Models

3. Maintenance Types

• Breakdown Maintenance
• Preventive Maintenance
• Predictive Maintenance
• Condition Monitoring

4. Maintenance Decisions

• Inspection Decisions
• Overhaul & Repair Decisions
• Replacement Decisions
• Scheduling, Sequencing & Routing

5. Maintenance Work Control

• Problem Solving
• Types of Work Control
• Control Documentation
• Maintenance Performance Indicators

6. Spares Management

• Inventory Modelling
• Spares Requirements Assessment
• Codification and Cataloguing
• Stock Control
• Repairable Item Management
• Purchasing

Training Method

Presentation

Discussion

Case Study

Evaluation

Facility

Training Kit

Handout

Certificate

Lunch (1x)

Coffee Break (2x)

Souvenir

Pick Up Participants (Yogyakarta)